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1. Sorting and cleaning
After selection, the coffee is sorted according to its size and weight. During this phase, a meticulous cleaning process eliminates all foreign matter to prepare the green coffee beans for the production process.

2. Storage
Alter the sorting and clearing process, the beans are stored according to their variety, prior to the roasting process.

3. Roasting
The Roasting Process is determined by the type of the green beans used and the production path required by the customer's blend. The green beans is roasted in cilindrical industrial roasters, the lenght of the roasting process is a function of the type green beans and quality of final product.

4. Mixing
After roasting, the different coffee bean types are blended according to the production path required by the blend.

5. Extraction
During this phase, the soluble solids are extracted from the beans using water under high temperature and pressure. The resulting liquid is the coffee extract (rich in flavor and aroma).

6. Filtration
The coffee extract is then filtered in order to eliminate any large solid residues.

7. Centrifugation
The coffee extract is then centrifuged in order to eliminate the remaining solid residues.

8. Evaporation
The coffee extract is send to evaporator to reach high and ideal concentration of soluble solids.


 
 

9. Separation
At this point, the manufacturing process splits according to the type of coffee to be produced

Spray Dried Coffee

10. Spray drying
After eliminating part of the water, the extract is dried by atomization in the spray-drying tower. The coffee extract falls like rain inside the tower and the high temperature within it evaporates the water until a fine soluble powder is obtained. This fine powder (spray-dried coffee) is collected at the bottom of the tower in stainless steel bins for further packing.

11. Packing
The spray-dried coffee is then packed according to its final use.

separation process

Agglomerated coffee

10. Spray drying
After eliminating part of the water, the extract is dried by atomization in the spray-drying tower. The coffee extract falls like rain inside the tower and the high temperature within it evaporates the water until a fine soluble powder is obtained. This fine powder (spray-dried coffee) is collected at the bottom of the tower in stainless steel bins for further packing.

11. Agglomeration
The spray-dried coffee is mixed with water and steam in order to convert it into agglomerated coffee. This process delivers a stronger concentration and a better flavor.

12. Sorting
Using a system of sieves, the coffee particles are sorted according to their size.

13. Packing
The agglomerated coffee is then packed according to its final use.

separation process

Concentrated Coffee Extract

10. Packing
The concentrated coffee extract is then packed according toits final use.

separation process


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